Synthesis of the drive mechanism of the continuous production machine

OBRABOTKAMETALLOV Vol. 25 No. 1 2023 82 EQUIPMENT. INSTRUMENTS Synthesis of the drive mechanism of the continuous production machine Yuriy Podgornyj1, 2, а, *, Alexander Kirillov1, 3, b, Vadim Skeeba 1, c, Tatyana Martynova 1, d, Dmitry Lobanov 4, e, Nikita Martyushev 5, f 1Novosibirsk State Technical University, 20 Prospekt K. Marksa, Novosibirsk, 630073, Russian Federation 2 Novosibirsk Technological Institute (branch) A.N. Kosygin Russian State University (Technologies, Design, Art), 35 Krasny prospekt (5 Potaninskayast), Novosibirsk, 630099, Russian Federation 3 Novosibirsk State Pedagogical University, 28 Viluiskayast., Novosibirsk, 630126, Russian Federation 4I. N. Ulianov Chuvash State University, 15 Moskovsky Prospekt, Cheboksary, 428015, Russian Federation 5 National Research Tomsk Polytechnic University, 30 Lenin Avenue, Tomsk, 634050, Russian Federation a https://orcid.org/0000-0002-1664-5351, pjui@mail.ru, b https://orcid.org/0000-0002-8142-2787, kirillovalvs@mail.ru, c https://orcid.org/0000-0002-8242-2295, skeeba_vadim@mail.ru, d https://orcid.org/0000-0002-5811-5519, martynova@corp.nstu.ru, e https://orcid.org/0000-0002-4273-5107, lobanovdv@list.ru, f https://orcid.org/0000-0003-0620-9561, martjushev@tpu.ru Obrabotka metallov - Metal Working and Material Science Journal homepage: http://journals.nstu.ru/obrabotka_metallov Obrabotka metallov (tekhnologiya, oborudovanie, instrumenty) = Metal Working and Material Science. 2023 vol. 25 no. 1 pp. 71–84 ISSN: 1994-6309 (print) / 2541-819X (online) DOI: 10.17212/1994-6309-2023-25.1-71-84 ART I CLE I NFO Article history: Received: 15 December 2022 Revised: 14 January 2023 Accepted: 25 January 2023 Available online: 15 March 2023 Keywords: Type synthesis of a mechanism Assur groups Parametric synthesis of a mechanism Kinematic scheme Cam-rocker mechanism Kinematic parameters Friction ratio Friction angle Funding This study was supported by a NSTU grant (project No. TP-PTM-1_23). Acknowledgements Research were conducted at core facility “Structure, mechanical and physical properties of materials”. ABSTRACT Introduction. Existing mixing devices operate at a constant angular velocity of the working body. During this process, there are zones in which there may be no movement of material, which leads to a decrease in the quality of the fi nished product. When the working body moves with a variable angular rate, the inertia forces, when changing its sign, contribute to the creation of conditions under which the mixture will lose contact with the blade and move to new levels of movement, and this helps to improve the quality and intensity of the mixing process. The purpose of the work is to improve the quality of the processed mixture on horizontal blade (kneading) machine. Methods. Theoretical studies are carried out using the basic provisions of the theory of machines and mechanisms, structural and parametric synthesis, kinematic analysis, mathematical and computer simulation. Results and discussion. In accordance with the proposed method, the synthesis of the cam-rocker mechanism is carried out, which made it possible to select the main dimensions for the cam mechanism: the minimum radius and center distance. For the synthesis of the rocker group, the parameters of the synthesized cam mechanism are used and, using the main parameters for the rocker group (the size of the input link, the angle of the second arm initial position and rocker centre line, equal to 90°). The rocker arm span angle is obtained equal to 103°. As a result of the kinematic calculation, it is found that the dwell time of the working shafts is within 80°. The quality of the mixture can be assessed by the angle of the stagnation zone, which is formed during the movement of granular material. Under static conditions, it is equal to 0.846°, and at variable angular rate – 0.550°. It is theoretically confi rmed that inertial forces that change sign four times in one cycle will provide shaking and rebound of the mixed mass from the blades, which, in turn, will signifi cantly improve the quality of the mixture. For citation: Podgornyj Yu.I., KirillovA.V., Skeeba V.Yu., Martynova T.G., Lobanov D.V., Martyushev N.V. Synthesis of the drive mechanism of the continuous production machine. Obrabotka metallov (tekhnologiya, oborudovanie, instrumenty) = Metal Working and Material Science, 2023, vol. 25, no. 1, pp. 71–84. DOI: 10.17212/1994-6309-2023-25.1-71-84. (In Russian). ______ * Corresponding author Podgornyj Yuriy I., D.Sc. (Engineering), Professor Novosibirsk State Technical University, 20 Prospekt K. Marksa, 630073, Novosibirsk, Russian Federation Tel: +7 (383) 346-17-79,e-mail: pjui@mail.ru

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