OBRABOTKAMETALLOV Vol. 25 No. 4 2023 technology Milling martensitic steel blanks obtained using additive technologies Nikita Martyushev 1, a, *, Victor Kozlov 1, b, Mengxu Qi 1, c, Andrey Baginskiy 1, d, Zeli Han 1, e, Aleksandr Bovkun 2, f 1 National Research Tomsk Polytechnic University, 30 Lenin Avenue, Tomsk, 634050, Russian Federation 2 Irkutsk National Research Technical University, 83 Lermontova st., Irkutsk, 664074, Russian Federation a https://orcid.org/0000-0003-0620-9561, martjushev@tpu.ru; b https://orcid.org/0000-0001-9351-5713, kozlov-viktor@bk.ru; c https://orcid.org/0000-0003-3738-0193, mensyuy1@tpu.ru; d https://orcid.org/0000-0002-1544-6406, bagin@tpu.ru; e https://orcid.org/0000-0001-6502-6541, hanzelizy@gmail.com; f https://orcid.org/0000-0002-0623-4284, Bovas87@yandex.ru Obrabotka metallov - Metal Working and Material Science Journal homepage: http://journals.nstu.ru/obrabotka_metallov Obrabotka metallov (tekhnologiya, oborudovanie, instrumenty) = Metal Working and Material Science. 2023 vol. 25 no. 4 pp. 74–89 ISSN: 1994-6309 (print) / 2541-819X (online) DOI: 10.17212/1994-6309-2023-25.4-74-89 ART I CLE I NFO Article history: Received: 14 July 2023 Revised: 24 July 2023 Accepted: 11 October 2023 Available online: 15 December 2023 Keywords: Electron-beam surfacing Additive technologies Martensitic stainless steel Cutting forces Processing modes Milling Funding This research was supported by TPU development program. Acknowledgements Research were partially conducted at core facility “Structure, mechanical and physical properties of materials”. ABSTRACT Introduction. In recent years, more attention has been paid to additive wire printing technologies. Due to the peculiarities of printing with wire, the hardness of the workpiece is significantly higher than with traditional forging. An increase in hardness leads to an increase in cutting force. The aim of the work is to study the cutting force during milling workpieces of stainless steel 0.4 C-13 Cr obtained by electron-beam surfacing. Research Methods The specimens were obtained by surfacing wire from martensitic stainless steel 0.4 C-13 Cr. The microstructure of the specimens was studied in this work. The main attention was paid to the study of cutting forces during the processing of specimens. The work investigate specimens obtained by electron-beam surfacing with 0.4 C-13 Cr steel wire. The cutting forces arising during milling of these specimens are determined. To carry out the research work, a standard methodology for conducting experiments to determine cutting forces was chosen. However, to determine the forces Pz and Py, a fourflute (z = 4) milling cutter was used and the milling width was less than 2 mm. Results and discussion. The structure of the specimens obtained by electron-beam surfacing is tempered martensite. It is established that high-speed milling, high-efficiency milling and conventional milling are suitable for processing such workpieces. For processing thin-walled workpieces made of martensitic stainless steel after its manufacture by the method of electron-beam surfacing, it is necessary to use only carbide cutters with a diameter of at least 12 mm. The cutting modes obtained in the study make it possible to reduce the temperature of the cutting edge, cutting force and bending of a low-rigid end mill. So, in the course of the study, it was possible to select modes that reduce the vibration of the machine-device-tool-part system. For citation: Martyushev N.V., Kozlov V.N., Qi M., Baginskiy A.G., Han Z., Bovkun A.S. Milling martensitic steel blanks obtained using additive technologies. Obrabotka metallov (tekhnologiya, oborudovanie, instrumenty) = Metal Working and Material Science, 2023, vol. 25, no. 4, pp. 74–89. DOI: 10.17212/1994-6309-2023-25.4-74-89. (In Russian). ______ * Corresponding author Martyushev Nikita V., Ph.D. (Engineering), Associate Professor National Research Tomsk Polytechnic University, 30 Lenin Avenue, 634050, Tomsk, Russian Federation Tel.: +7 (3822) 60-62-85, e-mail: martjushev@tpu.ru Introduction The development of science and industry leads to the emergence and active development of new technologies. Such technologies are also emerging in the area of the processing and manufacturing of metal parts and blanks. One of the promising modern technologies used for manufacturing parts is additive technology. Additive technologies do not have very high productivity; the cost of manufacturing parts using this technology is also quite high. One of the directions in the development of additive technologies is the
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