Assessment of welding engineering properties of basic type electrode coatings of different electrode manufacturers for welding of pipe parts and assemblies of heat exchange surfaces of boiler units

OBRABOTKAMETALLOV technology Vol. 26 No. 2 2024 Ta b l e 1 Welding engineering properties of electrodes Electrode brand, manufacturer Arc excitation Sputtering Removability of slag Bead forming Sustained arc burning Fingernail Presence of defects on the surface TMU-21U Sudislavskiy plant of welding consumables 4 strong 3 4 3 Out of tolerance – TMU-21U St. Petersburg 4 slight 3 4 3 Within tolerance – TMU-21U ESAB 4.5 moderate 4 4 4 Within tolerance – CU-5 Sudislavskiy plant of welding consumables 3 slight 3 4 4 Out of tolerance – CU-5 St. Petersburg 4 slight 3 3 4 Out of tolerance – CU-5 ESAB 4 slight 5 4 5 Within tolerance – Ta b l e 2 Chemical composition of weld overlaid metal by TMU-21U electrodes, St. Petersburg Indicator name ND value Actual value Accuracy ND for test methods Carbon, wt. % 0.08 0.12 0.016 GOST 22536.1–89 Silicon, wt. % 0.28 0.26 0.03 GOST 28033–89 Manganese, wt. % 0.82 0.68 0.04 GOST 28033–89 Phosphors, wt. % 0.023 0.019 0.003 GOST 28033–89 Sulfur, wt. % 0.009 0.01 0.004 GOST 28033–89 Ta b l e 3 Mechanical properties of weld overlaid metal with TMU-21U electrodes, St. Petersburg No. Indicator name The value according to GOST 380-2005 Actual value ND for test methods 1 Yield strength σ0.2, N/mm2 ≥235 205, 265, 249 GOST 1497–84 2 Ultimate tensile strength σu, N/mm2 360–460 346, 378, 440 3 Ultimate elongation δ, % ≥27 24, 24, 28 4 Impact toughness KCU, J/cm2 ≥49 49, 51, 50 GOST 9454–78

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