Assessment of welding engineering properties of basic type electrode coatings of different electrode manufacturers for welding of pipe parts and assemblies of heat exchange surfaces of boiler units

OBRABOTKAMETALLOV Vol. 26 No. 2 2024 technology Ta b l e 4 Chemical composition of weld overlaid metal with TMU-21U electrodes, ESAB Indicator name ND value Actual value Accuracy ND for test methods Carbon, wt. % 0.09 0.09 0.016 GOST 22536.1–89 Silicon, wt. % 0.30 0.29 0.03 GOST 28033–89 Manganese, wt. % 0.85 0.80 0.04 GOST 28033–89 Phosphors, wt. % max 0.030 0.022 0.003 GOST 28033–89 Sulfur, wt. % 0.009 0.012 0.004 GOST 28033–89 Ta b l e 5 Mechanical properties of weld overlaid metal with TMU-21U electrodes, ESAB No. Indicator name The value according to GOST 380–2005 Actual value ND for test methods 1 Yield strength σ0.2, N/mm2 ≥235 205, 265, 249 GOST 1497–84 2 Ultimate tensile strength σu, N/mm2 360–460 346, 378, 440 3 Ultimate elongation δ, % ≥27 24, 24, 28 4 Impact toughness KCU, J/cm2 ≥49 49, 51, 50 GOST 9454–78 Ta b l e 6 Chemical composition of weld overlaid metal with electrodes TMU-21U, “Sudislavsky Welding Materials Plant”, LLC Indicator name ND value Actual value Accuracy ND for test methods Carbon, wt. % 0.08 0.12 0.016 GOST 22536.1–89 Silicon, wt. % 0.28 0.54 0.03 GOST 28033–89 Manganese, wt. % 0.82 1.37 0.04 GOST 28033–89 Phosphors, wt. % 0.023 0.013 0.003 GOST 28033–89 Sulfur, wt. % 0.009 0.011 0.004 GOST 28033–89 Ta b l e 7 Mechanical properties of weld overlaid metal with electrodes TMU-21U, “Sudislavsky Welding Materials Plant”, LLC No. Indicator name The value according to GOST 380-2005 Actual value ND for test methods 1 Yield strength σ0.2, N/mm2 ≥235 225, 285, 260 GOST 1497–84 2 Ultimate tensile strength σu, N/mm2 360–460 315, 395, 390 3 Ultimate elongation δ, % ≥27 21, 21, 25 4 Impact toughness KCU, J/cm2 ≥49 45, 42, 50 GOST 9454–78

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