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<article xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance" xmlns:ali="http://www.niso.org/schemas/ali/1.0/" article-type="research-article" dtd-version="1.2" xml:lang="ru"><front><journal-meta><journal-id journal-id-type="publisher-id">Obrabotka Metallov / Metal Working and Material Science</journal-id><journal-title-group><journal-title xml:lang="en">Obrabotka Metallov / Metal Working and Material Science</journal-title><trans-title-group xml:lang="ru"><trans-title>Обработка металлов (технология • оборудование • инструменты)</trans-title></trans-title-group></journal-title-group><issn publication-format="print">1994-6309</issn><issn publication-format="electronic">2541-819X</issn><publisher><publisher-name xml:lang="en">Новосибирский государственный технический университет</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="publisher-id">462664</article-id><article-id pub-id-type="doi">10.17212/1994-6309-2026-28.3-44-57</article-id><article-id pub-id-type="edn">REBSFU</article-id><article-categories><subj-group subj-group-type="toc-heading" xml:lang="en"><subject>TECHNOLOGY</subject></subj-group><subj-group subj-group-type="toc-heading" xml:lang="ru"><subject>ТЕХНОЛОГИЯ</subject></subj-group><subj-group subj-group-type="article-type"><subject>Research Article</subject></subj-group></article-categories><title-group><article-title xml:lang="en">The influence of laser cladding modes on the defectiveness of Ni-Al coatings</article-title><trans-title-group xml:lang="ru"><trans-title>Влияние режимов лазерной наплавки на дефектность покрытий из Ni-Al</trans-title></trans-title-group></title-group><contrib-group><contrib contrib-type="author"><contrib-id contrib-id-type="orcid">https://orcid.org/0000-0002-9380-0968</contrib-id><contrib-id contrib-id-type="scopus">55876521500</contrib-id><contrib-id contrib-id-type="researcherid">F-8804-2015</contrib-id><contrib-id contrib-id-type="spin">8310-8197</contrib-id><name-alternatives><name xml:lang="ru"><surname>Кожухова</surname><given-names>Наталья Ивановна</given-names></name><name xml:lang="en"><surname>Kozhukhova</surname><given-names>Natalya</given-names></name></name-alternatives><address><country country="RU">Russian Federation</country></address><bio xml:lang="ru"><p>доктор техн. наук, доцент</p></bio><bio xml:lang="en"><p>D.Sc. (Engineering), Associate Professor</p></bio><email>kozhuhovanata@yandex.ru</email><xref ref-type="aff" rid="aff1"/></contrib><contrib contrib-type="author"><contrib-id contrib-id-type="orcid">https://orcid.org/0000-0003-4634-7109</contrib-id><contrib-id contrib-id-type="scopus">6603006348</contrib-id><contrib-id contrib-id-type="researcherid">W-6662-2019</contrib-id><contrib-id contrib-id-type="spin">4397-7051</contrib-id><name-alternatives><name xml:lang="ru"><surname>Сирота</surname><given-names>Вячеслав Викторович</given-names></name><name xml:lang="en"><surname>Sirota</surname><given-names>Vyacheslav</given-names></name></name-alternatives><address><country country="RU">Russian Federation</country></address><bio xml:lang="ru"><p>канд. физ.-мат. наук</p></bio><bio xml:lang="en"><p>Ph.D. (Physics and Mathematics)</p></bio><email>zmas36@mail.ru</email><xref ref-type="aff" rid="aff1"/></contrib><contrib contrib-type="author"><contrib-id contrib-id-type="orcid">https://orcid.org/0000-0002-1829-2676</contrib-id><contrib-id contrib-id-type="scopus">58637258900</contrib-id><contrib-id contrib-id-type="researcherid">GYA-1311-2022</contrib-id><contrib-id contrib-id-type="spin">4046-1033</contrib-id><name-alternatives><name xml:lang="ru"><surname>Чуриков</surname><given-names>Антон Сергеевич</given-names></name><name xml:lang="en"><surname>Churikov</surname><given-names>Anton</given-names></name></name-alternatives><address><country country="RU">Russian Federation</country></address><bio xml:lang="en"><p>Research Engineer</p></bio><bio xml:lang="ru"><p>инженер-исследователь</p></bio><email>churikov.toni@mail.ru</email><xref ref-type="aff" rid="aff1"/></contrib><contrib contrib-type="author"><contrib-id contrib-id-type="orcid">https://orcid.org/0000-0003-0122-1908</contrib-id><contrib-id contrib-id-type="scopus">57350047900</contrib-id><contrib-id contrib-id-type="researcherid">E-2593-2014</contrib-id><contrib-id contrib-id-type="spin">8846-8930</contrib-id><name-alternatives><name xml:lang="ru"><surname>Зайцев</surname><given-names>Сергей Викторович</given-names></name><name xml:lang="en"><surname>Zaitsev</surname><given-names>Sergey</given-names></name></name-alternatives><address><country country="RU">Russian Federation</country></address><bio xml:lang="ru"><p>инженер-исследователь</p></bio><bio xml:lang="en"><p>Research Engineer</p></bio><email>sergey-za@mail.ru</email><xref ref-type="aff" rid="aff1"/></contrib><contrib contrib-type="author"><contrib-id contrib-id-type="orcid">https://orcid.org/0000-0002-6455-8172</contrib-id><contrib-id contrib-id-type="scopus">12646543400</contrib-id><contrib-id contrib-id-type="researcherid">E-2320-2014</contrib-id><contrib-id contrib-id-type="spin">8338-2861</contrib-id><name-alternatives><name xml:lang="ru"><surname>Прохоренков</surname><given-names>Дмитрий Станиславович</given-names></name><name xml:lang="en"><surname>Prokhorenkov</surname><given-names>Dmitry</given-names></name></name-alternatives><address><country country="RU">Russian Federation</country></address><bio xml:lang="ru"><p>инженер-исследователь</p></bio><bio xml:lang="en"><p>Research Engineer</p></bio><email>bstu-cvt-sem@yandex.ru</email><xref ref-type="aff" rid="aff1"/></contrib></contrib-group><aff-alternatives id="aff1"><aff><institution xml:lang="ru">Белгородский государственный технологический университет им. В. Г. Шухова</institution></aff><aff><institution xml:lang="en">Belgorod State Technological University named after V.G. Shukhov</institution></aff></aff-alternatives><content-language>ru</content-language><content-language>en</content-language><volume>28</volume><issue>3</issue><issue-title xml:lang="ru">ТОМ 28, №3 (2026)</issue-title><issue-title xml:lang="en">VOL 28, NO3 (2026)</issue-title><fpage>44</fpage><lpage>57</lpage><history><date date-type="received" iso-8601-date="2026-06-16"><day>16</day><month>06</month><year>2026</year></date></history><permissions><copyright-statement xml:lang="en">Copyright ©; 2026, Kozhukhova N.I., Sirota V.V., Churikov A.S., Zaitsev S.V., Prokhorenkov D.S.</copyright-statement><copyright-statement xml:lang="ru">Copyright ©; 2026, Кожухова Н.И., Сирота В.В., Чуриков А.С., Зайцев С.В., Прохоренков Д.С.</copyright-statement><copyright-year>2026</copyright-year><copyright-holder xml:lang="en">Kozhukhova N.I., Sirota V.V., Churikov A.S., Zaitsev S.V., Prokhorenkov D.S.</copyright-holder><copyright-holder xml:lang="ru">Кожухова Н.И., Сирота В.В., Чуриков А.С., Зайцев С.В., Прохоренков Д.С.</copyright-holder><ali:free_to_read xmlns:ali="http://www.niso.org/schemas/ali/1.0/"/><license><ali:license_ref xmlns:ali="http://www.niso.org/schemas/ali/1.0/">https://creativecommons.org/licenses/by/4.0</ali:license_ref></license></permissions><self-uri xlink:href="https://journals.rcsi.science/1994-6309/article/view/462664">https://journals.rcsi.science/1994-6309/article/view/462664</self-uri><abstract xml:lang="en"><p><bold>Introduction</bold>. Laser cladding of powder composites is a promising method for producing heat-resistant coatings. The Ni–Al system, capable of forming the strengthening Ni3Al phase, is of interest for protecting components operating under high-temperature oxidation conditions. However, the process is complicated by the high reactivity of aluminum and the tendency to form oxides and embrittle the structure. The literature lacks systematic recommendations for selecting parameters that ensure a dense, defect-free coating for the Ni–15% Al composition. <bold>The purpose of this work</bold> is to optimize the laser cladding parameters of the Ni–Al powder composite according to the criteria of continuity, geometric accuracy, and minimal defectiveness of the deposited bead. <bold>Materials and methods.</bold> Cladding was performed using a fiber laser with a power of 1,500–3,900 W, scanning speed of 20–100 mm/min, and powder feed rate of 24–69 g/min. A total of 40 single-track beads were produced. Quality was assessed by visual inspection, metallography of cross-sections, microhardness testing, energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD) phase analysis. The energy input <bold>E</bold> and specific energy input <bold>G</bold> were calculated for each mode. <bold>Results and discussion.</bold> The minimum energy input required to form a continuous bead is found to be <bold>E</bold> ≥ 54 kJ. The optimal parameter window corresponds to <bold>E</bold> = 54–81 kJ at a scanning speed of 20–30 mm/min and a laser power of 1,860–2,700 W. At higher specific energy input, the iron content diffusing from the substrate increases, and the heat-affected zone expands. The microhardness of the coatings reaches 260–290 HV, significantly exceeding that of the initial steel substrate (≈150 HV). At lower <bold>G</bold> values, the structure contains the strengthening Ni3Al phase, while at higher <bold>G</bold> values, taenite (Fe0.64Fe0.36) becomes the dominant phase. Aluminum oxides are not detected in either case. <bold>Conclusions.</bold> Modes with <bold>E</bold> = 54–81 kJ and <bold>G</bold> = 3.3–5.0 kJ/g are recommended, as they provide a dense, defect-free coating with high hardness and the desired phase composition. Further increase in energy input is inadvisable due to excessive dilution with the substrate material. The obtained results can serve as a basis for developing technological regulations for the application of Ni–Al coatings.</p></abstract><trans-abstract xml:lang="ru"><p><bold>Введение.</bold> Лазерная наплавка порошковых композиций – перспективный метод получения жаростойких покрытий. Система Ni-Al, способная образовывать упрочняющую фазу Ni3Al, востребована для защиты деталей в условиях высокотемпературного окисления. Однако процесс осложнен высокой реакционной способностью алюминия и склонностью к образованию оксидов и охрупчиванию. В литературе отсутствуют систематические рекомендации по выбору режимов, обеспечивающих плотное бездефектное покрытие для состава Ni-Al. <bold>Цель работы:</bold> оптимизация параметров лазерной наплавки порошковой композиции Ni-Al по критериям сплошности, геометрической точности и минимальной дефектности шва. <bold>Методика.</bold> Наплавку выполняли волоконным лазером мощностью 1500…3900 Вт при скорости 20…100 мм/мин и подаче порошка 24…69 г/мин. Изготовлено 40 одиночных валиков. Качество оценивали по внешнему виду, металлографии, микротвердости, элементному (ЭДС) и фазовому составам. Рассчитаны энерговклад E и удельный энерговклад G. <bold>Результаты и обсуждение.</bold> Минимальный энерговклад для формирования сплошного валика: E ≥ 54 кДж. Оптимальная область: E = 54…81 кДж при скорости 20…30 мм/мин и мощности 1860…2700 Вт. При более высоком удельном энерговкладе возрастает доля железа из подложки, увеличивается зона термического влияния. Микротвердость покрытий: 260…290 HV, что значительно выше твердости исходной стали (≈150 HV). При меньшем G структура содержит упрочняющую фазу Ni3Al, при большем – преимущественно тенит (Fe0.64Ni0.36). Оксиды алюминия не обнаружены. <bold>Выводы.</bold> Рекомендованы режимы с E = 54…81 кДж и G = 3,3…5,0 кДж/г, обеспечивающие плотное бездефектное покрытие с высокой твердостью и целевым фазовым составом. Повышение энерговклада нецелесообразно из-за избыточного перемешивания с подложкой. Результаты могут служить основой для технологических регламентов нанесения Ni-Al-покрытий.</p></trans-abstract><kwd-group xml:lang="ru"><kwd>Лазерная наплавка</kwd><kwd>Ni-Al</kwd><kwd>Покрытие</kwd></kwd-group><kwd-group xml:lang="en"><kwd>Laser cladding</kwd><kwd>Ni-Al</kwd><kwd>Coating</kwd></kwd-group><funding-group><funding-statement xml:lang="ru">Исследования выполнены в рамках государственного задания Министерства науки и высшего образования Российской Федерации № FZWN-2026-0007 «Структурно-физические принципы формирования функциональных топокомпозитных защитных покрытий на основе сплавов многокомпонентного состава для элементов тоннелепроходческих комплексов с высокой степенью абразивного износа». 2026–2028 гг. При содействии центра высоких технологий БГТУ им. В. Г. Шухова.</funding-statement><award-group><funding-source><institution-wrap><institution xml:lang="ru">Министерства науки и высшего образования Российской Федерации</institution></institution-wrap><institution-wrap><institution xml:lang="en">Ministry of Science and Higher Education of the Russian Federation</institution></institution-wrap></funding-source><award-id>FZWN-2026-0007</award-id></award-group><funding-statement xml:lang="en">This research was carried out within the framework of the state assignment of the Ministry of Science and Higher Education of the Russian Federation No. FZWN-2026-0007, titled “Structural and Physical Principles of the Formation of Functional Topocomposite Protective Coatings Based on Multicomponent Alloys for Elements of Tunnel Boring Complexes with a High Degree of Abrasive Wear”, for the period 2026–2028. The work was also supported by the Center for High Technologies of Belgorod State Technological University named after V. G. Shukhov.</funding-statement></funding-group></article-meta><fn-group><fn xml:lang="en"><p><italic>Funding</italic></p> <p>This research was carried out within the framework of the state assignment of the Ministry of Science and Higher Education of the Russian Federation No. FZWN-2026-0007, titled “Structural and Physical Principles of the Formation of Functional Topocomposite Protective Coatings Based on Multicomponent Alloys for Elements of Tunnel Boring Complexes with a High Degree of Abrasive Wear”, for the period 2026–2028. The work was also supported by the Center for High Technologies of Belgorod State Technological University named after V. G. Shukhov.</p> <p><italic>Acknowledgements</italic></p> <p>The research was carried out using the equipment of the Center for High Technologies of BSTU named after V. G. Shukhov</p></fn><fn xml:lang="ru"><p><italic>Финансирование</italic></p> <p>Исследования выполнены в рамках государственного задания Министерства науки и высшего образования Российской Федерации № FZWN-2026-0007 «Структурно-физические принципы формирования функциональных топокомпозитных защитных покрытий на основе сплавов многокомпонентного состава для элементов тоннелепроходческих комплексов с высокой степенью абразивного износа». 2026–2028 гг. При содействии центра высоких технологий БГТУ им. В. Г. Шухова.</p> <p><italic>Благодарности</italic></p> <p>Работа выполнена при поддержке Центра высоких технологий БГТУ им. В. Г. Шухова</p></fn></fn-group></front><body></body><back><ref-list><ref id="B1"><label>1.</label><citation-alternatives><mixed-citation xml:lang="en">Zhong M., Liu W. Laser surface cladding: the state of the art and challenges. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 2010, vol. 224 (5), pp. 1041–1060. 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